The grinding process with one 34' x 20' SAG mill and two 24' x ' ball mills will be briefly discussed. All three mills are gear driven by a ring gear, dual pinion and two low speed synchronous motors. Copper Mountain has installed on all three mills, the new stateofthe art dual pinion mill drives.
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WhatsApp: +86 1820369537709/17/2013 WEG announced that it has successfully tested its new solution of low speed synchronous motors driven by frequency inverters for mills with dual pinions, at its testing facility in Brazil. Due to the complexity and costs, this equipment is usually tested individually.
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WhatsApp: +86 18203695377Sag Mill Dual Pinion Geared Drive SAG mill is fitted with a dual pinion drive ( MW per pinion) and is driven by a variablespeed drive comprised of a SER/Hyper synchronous drive. The 24 ft × 39 ft (13 MW) ball mill is driven by dual, MW woundrotor motors through reduction boxes and gear and pinion drives.
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WhatsApp: +86 18203695377Singlepinion and dualpinion fixedspeed gear drives offer a relatively simple design. However, process flexibility and optimization can only be achieved with variable speed drives. Furthermore, mechanical problems and maintenance for gearboxes increase operating cost and reduce availability of ball and SAG mills.
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WhatsApp: +86 18203695377• Drives are useful in soft starting large mill motors. Motor life is extended by eliminating inrush currents. Low currents at start also benefit the power delivery system by reducing voltage dips. About TMEIC A Global network
WhatsApp: +86 18203695377It has been the industry standard for SAG mills above 13 MW capacity. However, pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear driven mills to a theoretical limit of 32 MW. The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia.
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WhatsApp: +86 18203695377sbm pinion drive sag mill1 Page THE ENGINEERING AND PROCESS EFFECTS OF. Many grinding mill owners choose a variable speed drive for their mill to cope is motor output torque measured at the output shaft (pinion) or mill shell. ABB successfully commissions world ' s largest ring geared. ABB
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WhatsApp: +86 18203695377Operating at speeds as low as 175 whose solution comprises a MW gearless rpm, with the motors driving the pinions directly mill drive (GMD) for the SAG mill, and two 13 and no gearboxes required, these innovative MW lowspeed dualpinion ringgeared mill solutions minimise mechanical wear on the drive (RMD) systems for the ball mills. mills.
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WhatsApp: +86 18203695377ABB's scope of supply included four dual pinion lowspeed mill drive systems for two semiautogenous (SAG) and two ball mills, each consisting of two synchronous motors, converter transformers and ACS6000 frequency converters including active rectifier units that allow the mill drives to achieve a power factor of leading.
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WhatsApp: +86 18203695377The pinion is driven by a low speed brushless synchronous motor driving through an air clutch. This drive train has been well proven over many years of service as a fixed speed drive and offers major benefits over any other arrangement.
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